The other day I had a client ask me what they should be paying attention to when monitoring the load on the 208V/3Φ 30A POUs within their server cabinets. The client had been instructed by the POU vendor that as long as the local meter amperage reading on the POU did not exceed 80% of the supply circuit breaker rating feeding the POU he would be fine.
If all the IT loads are equally balanced across all three phases then this would be true. However, loads that are un-balanced across the phases may overload one of the receptacle bank’s protection integrated into the POU, while the overall POU load is still below 80% of the circuit breaker rating feeding the POU.
To demonstrate this, let’s use an example of 9 servers connected to a POU. These loads would typically have dual power supplies and be connected to an “A” and a “B” POU, but for the purpose of this example we will assume all the IT equipment is powered from one POU source (which is a fail mode that should be planned for anyways). The POU and 9 servers consist of:
- (3) servers with an actual load of 1000VA & C19 power connections
- (6) servers with an actual load of 530VA & C13 power connections
- The POU is feed from a 208V/3Φ 30A circuit (80% rated)
- The POU has integral 20A breakers or fuses, 100% rated, for all 208V/1Φ line-to-line circuits
- Total POU load is 6180VA, well below 80% of the rating of the circuit breaker rating feeding the POU (208V x 30A x √3 x 0.8 = 8646VA)

All of the IT loads are evenly distributed across all the source phases in the configuration shown above. No problems with the integral 20A breakers/fuses or the 30A supply circuit breaker.

The IT loads are distributed across the top two receptacle banks in the configuration shown above. No problems with the integral 20A breakers/fuses, but one phase of the 30A supply circuit breaker is in an overload condition (greater than the 80% rating) and is susceptible to tripping the supply circuit.

The 1000VA IT loads are distributed across all the source phases, but the 530VA IT loads are connected from the top down all within the top receptacle bank in the configuration shown above. No problems with the 30A supply circuit breaker, but the integral 20A breaker/fuse for the top receptacle bank is in an overload condition and is susceptible to tripping the top receptacle bank integral breaker/fuse.
The local meter amperage reading for the POU this particular client was using was measuring the Phase A, Phase B and Phase C supply current. As you can see it is also important to pay attention to the amperage of the combined IT loads connected to each of the three receptacle banks on each POU. The client was able to easily manage these loads by monitoring the receptacle bank amperages using the power management tool they integrated with their POUs.